Partially Embroidered

 Pros:

• Cost-Effective – Uses less thread, making it more affordable.

• Faster Production – Requires less stitching time.

• Crisp Details – Flat twill fabric can help with sharp, clean details in small text or intricate elements.

• Lightweight & Flexible – Less dense, making it easier to sew onto garments.

 Cons:

• Less Texture – The twill background remains smooth compared to a fully stitched design.

Best for: Simple designs with large, solid areas of color (e.g., military, police patches, and corporate logos).

If you want a cost-effective patch with crisp details → Go with a twill background. 

Fully Embroidered

Pros:

• Luxurious & Premium Look – Fully stitched texture gives a high-end finish.

• Vibrant Colors – Allows for deeper color saturation and richer appearance.

 Cons:

• More Expensive – Uses more thread and takes longer to produce.

• Stiffer & Heavier – Can make it harder to sew onto some fabrics.

• Small Text Can Get Lost – Fully embroidered patches sometimes lose fine text details.

 Best for: Highly detailed designs, small patches, and premium-looking emblems (e.g., sports team patches, high-end branding, and decorative patches).

If you need a high-end, textured look with full coverage → Opt for full embroidery.